Oil and gas operations require highly reliable compressed air systems that perform in extreme temperatures and demanding environments. Moisture can lead to frozen lines, control failures, and unsafe operating conditions. Moisture control is essential for safety, instrumentation reliability, and compliance.

ZEKS regenerative desiccant dryers provide the ultralow dew points necessary for instrument air, control systems, and freeze protection across upstream, midstream, and downstream operations.

Challenges in Oil & Gas Air Systems

  • Extreme ambient temperatures
  • Remote or outdoor installations
  • Instrument air and control systems
  • Freeze protection requirements
  • Harsh duty cycles

Moisture can result in line freezing, control failures, and unsafe operating conditions.


Best Dryer Options for Oil & Gas

Desiccant Dryers (Preferred Technology)

  • 40°F or 100°F dew point
  • Prevents freezing in subzero conditions
  • Protects critical control and instrumentation air
  • Compatible with hazardous area requirements

Often paired with: Highefficiency filtration.


Refrigerated Dryers (Limited Use)

  • Used only in controlled indoor environments
  • Not recommended for field or cold weather applications



Energy Considerations

  • Heated blower dryers reduce purge losses
  • Demand control options can align energy use with actual demand
  • Reliable dew point reduces costly shutdowns
  • Robust design minimizes service visits in remote areas


Maintenance Considerations

  • Desiccant life management is critical
  • Filtration upkeep prevents system failures
  • Valve reliability directly impacts system safety
  • Strategic valve placement can facilitate routine maintenance


Safety & Compliance

  • Reliable dry air protects emergency shutdown systems
  • Prevents freezing of control valves and lines
  • Supports operational safety standards in hazardous environments
  • Easily accessible components and valves enhances overall safety

Oil & Gas FAQs

The American National Standards Institute (ANSI) and the Instrument Society of America (ISA) jointly published ANSI/ISA-7.0.01-1996, Quality Standard for Instrument Air, which addresses instrument air used in pneumatic control and measurement systems. Aspects of compressed air addressed by the standard include limits on pressure dew point, particle size, lubricant content and general contaminants.